Custom Plastic Injection Molding Services

What is Custom Plastic Molding Injection

Plastic injection molding involves injecting molten plastic material into a mold cavity under high pressure.It is a versatile and widely used manufactring  process that enables the production of high-quality injection molding plastic parts or injection molded plastic products in large volumes. The material solidifies within the mold, taking the shape of the cavity, and is then ejected as a finished part. This process allows for the efficient production of complex and intricate injection molded plastic components with excellent dimensional accuracy.

What are the Main Components of an Injection Mold?

The main components of an injection mold include:

Cavity and Core Injection Molding:

The injection mold cavity and core are the primary components that define the shape and form of the plastic injection molded parts. The molten plastic material is injected into the cavity, while the core provides the internal features and shapes. These components are typically made from hardened tool steel to withstand the high pressures and temperatures involved in the injection molding process.

Injection Molding Sprue:

The sprue injection molding is a channel through which the molten plastic material is introduced into the mold. It is connected to the injection unit of the molding machine and serves as the entry point for the material. The injection mold sprue is usually designed to allow for easy removal of the sprue and minimize waste material.

Injection Molding Runners:

Runners are channels that distribute the molten plastic material from the sprue to multiple cavities in the mold. They ensure a consistent flow of material to each cavity and help maintain uniform filling. Runners are typically designed to minimize material waste and facilitate efficient molding.

Injection Molding Gates: 

Gates are the openings through which the molten plastic enters the mold cavity from the runners. They control the flow of material and prevent premature solidification or excessive pressure buildup. There are different types of gates, including edge gates, sub-gates, and hot runner gates, each suitable for specific molding requirements.

Ejector Pins Injection Molding:

Ejector pins are used to push the solidified part out of the mold once it has cooled and hardened. They are typically located on the side opposite the cavity and core and are activated when the mold opens. Ejector pins are designed to apply sufficient force to eject the part without causing damage.

Injection Mold Cooling System:

The cooling system consists of channels or passages within the mold that allow for the circulation of cooling fluids, such as water or oil. The cooling system helps dissipate heat from the molten plastic and promotes solidification. Proper cooling is crucial to achieve the desired part quality and dimensional stability.

Injection Molding Venting System:

Injection mold venting is essential to allow air and gases to escape from the mold cavity during the molding injection process. Venting helps prevent air traps, incomplete filling, and cosmetic defects on the molded part. Venting can be achieved through dedicated venting channels or venting pins strategically placed in the mold.

Injection Mold Base:

The mold base provides the foundation and support for all the injection mold components. It typically includes injection mold plates or injection mold frames with precision-machined surfaces to ensure proper alignment and assembly of the mold components. The mold base also houses the various systems, such as the cooling system, ejector system, and guide pins.